New side-entry concept with LRXplus SE linear robot integrated into the space-saving production cell of the new all-electric PX 160 with a 96-cavity mould for protective caps for insulin pens

KraussMaffei focuses on intelligent & autonomous production solutions

AT Fakuma 2026, KraussMaffei presented solutions for greater process efficiency, higher quality, and reduced resource consumption in plastics processing. The focus was on the new all-electric PX series with the new autonomous quality control solution AQCplus, as well as the concept premiere of the LRXplus SE for high-cavity and cleanroom applications.

“Requirements for resource efficiency, automation, quality, and service are constantly increasing. With this year’s Fakuma highlights, we are showcasing specific solutions that make production processes more autonomous, smarter, and cost-effective”, says Markus Bauer, Managing Director of KraussMaffei Technologies.

With the new AQCplus (Autonomous Quality Control), KraussMaffei is introducing a digital solution for autonomous quality control in the injection moulding process.

AQCplus – Quality parameter enables autonomous real-time process control
The key quality parameter of AQCplus is the part weight. After each injection moulding cycle, the weight is measured by a scale and fed directly back to the machine control system. Deviations – such as those caused by fluctuating material densities in recycled materials, additives, or fillers – are immediately detected and directly adjusted by autonomously modifying the hold pressure profile within the injection moulding process.

This eliminates time-consuming random sample measurements. Through continuous cycle-by-cycle feedback of the actual value to the machine control system, automated 100% inspection is ensured and documented.

Additional benefits of AQCplus: scrap is reduced, process stability is improved, and production with low material consumption and particularly tight weight tolerances is enabled.

Autonomous production in the smallest footprint: AQCplus live on the PX 80 production cell
The space-saving production cell of the new all-electric PX 80 (800 kN clamping force) at the KraussMaffei booth demonstrated a compact, productive, and efficient solution for manufacturing technical components. The LRXplus linear robot removes the polyamide electronic components from the mould (partner: Wieland Electric), weighs them, and places them on an integrated conveyor belt inside the machine enclosure.

A space-saving mill (partner: Getecha) grinds the sprue and feeds it back into the processing cycle. The CE-compliant system enables significantly higher production density: instead of four machines with linear robots, five systems can be operated on the same floor space.

LRXplus SE sets new standards in side-entry automation
With the new LRXplus SE linear robot, for the first time KraussMaffei presented a side-entry concept for demanding high-cavity and cleanroom applications with particularly short removal times at Fakuma 2026. The automation solution is based on the proven LRXplus platform and combines high dynamics with a compact system layout for site-entry demoulding.

Within a small footprint, the LRXplus SE offers maximum flexibility in positioning axes as well as additional space for downstream processes such as quality control, packaging, or other medical technology peripherals. Reinforced axes and drives, optimised components, and a cleanroom-compatible design enable high removal speeds and payloads.

At Fakuma, a new all-electric PX 160 equipped with a 96-cavity mould from Männer by SPECTRIX produced protective caps for insulin pens. The exhibit solution demonstrated the perfect synergy between precision mould making, an all-electric injection moulding machine, and compact side-entry automation for efficient and economical production processes in medical technology.

Cross-technology highlights at the booth
With the guiding principle “Performance. Perfected. For you.” KraussMaffei’s Fakuma presentation underscored the company’s commitment to offering innovative technologies and solutions in injection moulding and reaction process machinery, as well as extrusion and automation.

KraussMaffei is represented in South Africa by Plastic & Chemical Trading